NSF 455-2 GMP · ISO 22000 · HACCP [email protected]
English
Get a Quote
B2B Technical Whitepaper & OEM Sourcing

Aqueous Plant Extract Factories & Factory for Kaunas

Standardized aqueous phyto-extraction, solvent-free botanicals, and cGMP/ISO 22000 contract manufacturing tailored for Lithuania's premier biopharmaceutical and nutraceutical innovation corridor.

Verified Contract Manufacturing

Featured Botanical & Aqueous Extract Formulations

Engineered to conform with European Pharmacopoeia (Ph. Eur.) criteria, clean-label cleanroom standards, and direct batch-level serialization for high-growth dietary brands across Kaunas and the Baltic basin.

19+
Years Plant Extraction & OEM Expertise (Est. 2006)
100+
Countries Consistently Supplied Across EU & Global
400+
Custom Formulations Validated for Regulatory Audit
3,500+
Global Brand Owners, Laboratories & B2B Distributors
Technical Whitepaper Insight

Aqueous Plant Extraction Engineering: Principles & Standards

Delivering solvent-free, highly concentrated botanical active compounds that harmonize zero-residual European safety regulations with industrial bioavailability requirements.

Water-Phase Solid-Liquid Chromatography

Aqueous plant extraction relies exclusively on high-purity deionized, reverse-osmosis (RO) water as the extraction menstruum. By manipulating temperature curves, atmospheric pressure, and countercurrent agitation cycles, our extraction factory captures thermolabile polyphenols, polysaccharides, and water-soluble alkaloids without petroleum-derived residues.

  • Elimination of Class 1 and Class 2 residual solvent toxicity (ICH Q3C guidelines).
  • Optimized retention of Native Molecular Complexes and botanical co-factors.
  • Full compliance with strict Lithuanian State Food and Veterinary Service (VMVT) import mandates.

Low-Temperature Vacuum Concentration

Post-leaching, fluid extracts pass into multi-effect falling film evaporators operating under rigorous vacuum conditions (-0.085 to -0.095 MPa). Evaporation temperatures are stabilized below 50°C, ensuring sensitive phyto-nutrients, including rosavins, glucans, and flavonoids, avoid thermal degradation common in conventional batch boiling.

  • Minimal Maillard reaction artifacts, preventing bitter off-notes or polymerization.
  • In-line density refraction monitors guaranteeing homogenous Brix concentrations.
  • Rapid transit cycles that prevent active biological denaturation before drying.

Spray & Vacuum Freeze Drying Technology

Aqueous concentrates are transformed into uniform, free-flowing micro-granules via nitrogen-blanketed spray drying or pilot freeze-drying chambers. Particle diameter, bulk tap density, and moisture absorption equilibria are tuned to match automated high-speed capsule filling lines in Baltic manufacturing plants.

  • Equilibrium moisture content calibrated consistently between 3.0% and 5.0%.
  • Standardized particle micromeritics for uniform dissolution rates.
  • Natural organic carrier matrix options including acacia fiber and non-GMO maltodextrin.

Certified Batch-Level Quality Dossiers for EU & Baltic Importers

Every aqueous extract and finished encapsulation run exported to Kaunas is paired with a comprehensive Certificate of Analysis (COA) audited to NSF 455-2 GMP, ISO 22000, and HACCP parameters. Testing protocols verified via High-Performance Liquid Chromatography (HPLC), Liquid Chromatography-Mass Spectrometry (LC-MS/MS), and Inductively Coupled Plasma Mass Spectrometry (ICP-MS) ensure exact active quantification alongside non-detectable pesticide, heavy metal, and microbiological burdens.

Localized Implementation

Industrial Applications Across Kaunas & the Lithuanian Bio-Hub

Kaunas stands as Lithuania's central nexus for academic life sciences, pharmaceutical formulation, and specialized food innovation. Here is how our factory-direct aqueous plant extracts integrate locally.

Market Intelligence

Nutraceutical & Extraction Trends Shaping Kaunas and the Baltics

Emerging consumption dynamics and stringent regulatory developments reshaping procurement strategies for Lithuanian botanical supplement manufacturers.

Production Authority

Engineering Rigor at Shaanxi ESNO Biotech Co., Ltd.

Nineteen years of botanical processing and turnkey contract manufacturing, bridging Asian phyto-botanical resources with stringent European quality specifications.

NSF 455-2 GMP Audited

Fully compliant with international dietary supplement manufacturing standards. Verified on-site by TÜV Rheinland for total manufacturing credibility.

Fully Automated Packaging

In-house lines for high-speed tableting, encapsulation, blistering, automated bottling, and powder stick-pack filling with customized secondary packaging.

Low-MOQ Agility

Stock formulations starting from 100 to 500 units for emerging brands; comprehensive scalable OEM batches handling 2,000,000+ capsule runs seamlessly.

Comprehensive Analytical Lab

In-house testing facility equipped with microbiology incubators, precision electronic balances, and moisture testers paired with third-party verification.

cGMP Certified Clean Production Workshop
Class 100,000 Clean Workshop
Automated Supplement Encapsulation Production Line
Automated Encapsulation Line
Quality Control and Microbiological Laboratory
Analytical & Microbial QC Lab
Procurement Clarity

Frequently Asked Questions for Kaunas & EU Buyers

Direct technical and operational responses regarding international logistics, regulatory paperwork, and factory customization.

Q: How do your aqueous plant extracts comply with EU Novel Food and contaminant rules?

Our raw materials and aqueous extract fractions are pre-cleared against European Commission Regulation (EU) 2023/915 for heavy metals (lead, cadmium, mercury, arsenic), polycyclic aromatic hydrocarbons (PAH4), and aflatoxins. For botanicals with documented pre-1997 consumption history in the EU, full traditional food status documentation is provided.

Q: What is the typical lead time for custom OEM capsule orders shipped to Lithuania?

Stock formulations are dispatched within 7–10 working days. Custom private-label runs—including formula compounding, stability checks, capsule filling, and custom multilingual box printing—average 20–25 days. Air express to Kaunas International Airport (KUN) or Vilnius takes 4–7 days; consolidated sea freight to Klaipėda Port takes approximately 28–35 days.

Q: Can you adjust capsule shells to meet strict vegan clean-label preferences in the Baltics?

Yes. In addition to standard pharmaceutical-grade bovine and porcine gelatin, we specialize in 100% plant-derived Hypromellose (HPMC) and pullulan capsules. Shells can be clear, titanium dioxide-free, or naturally colored using botanical chlorophyllin or beetroot concentrates.

Q: What documentation is provided for Lithuanian State Food and Veterinary Service (VMVT) notification?

Each delivered consignment includes a batch-specific Certificate of Analysis (COA), safety data sheet (SDS), finished product technical dossier, GMP compliance certificate, ISO 22000 declaration, and full quantitative formulation breakdowns needed to successfully clear national food supplement notifications.

Begin Your Formulation Project for Kaunas

Whether formulating specialized nootropics, clean-label aqueous botanical capsules, or launching an Amazon EU dietary brand, our senior technical engineering team is ready to analyze your recipe, provide pilot samples, and deliver competitive contract terms.

Inquire Now